Some adventure sports can be practised in your spare time without needing to visit a centre for equipment or facilities. For example, if you’re passionate about motor sports, it might be time to invest in your own vehicle. How? Can’t afford one? Well, build it yourself!

Materials Needed to Build a Buggy

The first and most crucial step is acquiring an engine. You can visit a scrapyard and ask for expert advice, but ideally, opt for a single-cylinder engine with 500cc or a maximum of four cylinders and 1000cc.

You’ll also need metal tubes to form both the external and internal structure.

Finally, you’ll require the remaining parts: steering wheel, wheels, shock absorbers, gearbox, brakes, seats, suspensions... The most economical option is to visit a scrapyard, where you’ll find all the parts at a more affordable price, and they’ll offer sound advice.


Buggy drawing



Choosing the Right Engine for Your Buggy

Two key factors to consider are the type of driving you’ll be doing and your budget. If you choose a water-cooled engine, you can place it at the rear of the buggy, where the radiator will also go, improving airflow. If you opt for a motorcycle engine, you can use anything from a 500cc single-cylinder four-stroke up to a 1000cc four-cylinder engine.

What Terrain Will You Be Driving On? The engine type depends on your intended terrain. For high-speed driving on firm, rocky, or muddy ground, a multi-cylinder engine is best. For sandy or marshy terrain, low-rev power engines like twin-cylinders or single-cylinder off-road bike engines are ideal.

Make a buggy to your liking


How to Build the Chassis

First, clear your workspace. Position yourself on a flat concrete floor and start by cutting all the sections to begin the lower chassis frame.

Start by drawing a scaled blueprint with exact measurements and follow it meticulously. This will help you visualise your progress at every stage.

Begin with the internal structure—the base where the wheels and seats will go. From there, build upwards to complete the buggy.

Before welding, ensure all parts fit perfectly. Double-check angles for both the upper and lower chassis. It’s vital to connect both chassis sections with roll bars and vertical supports.

Enjoy a buggy made by your own hands


These are the basics of building your own buggy, but if you’re unsure, consult specialists who can guide you.

You can also check out tutorials—we recommend this one: